Rotating Equipment Reliability & Maintenance

09 – 13 November 2026 | Dubai | US$4,750

10 – 14 January 2027 | Riyadh | US$4,750

Course Description

Rotating equipment accounts for a disproportionate share of unplanned downtime across oil & gas and petrochemical facilities, making it one of the highest-value areas for a focused reliability program. This course equips engineers and technicians with a practical, structured approach to understanding why rotating equipment fails, how to detect early warning signs through condition monitoring, and how to build a maintenance strategy that extends equipment life while reducing unplanned outages.

Participants work through real equipment failure scenarios, vibration data interpretation, and maintenance strategy design, with the course grounded throughout in practices consistent with API 610 (centrifugal pumps) and API 682 (mechanical seals).

This course will feature:

  • Structured coverage of failure modes across pumps, compressors, and turbines
  • Practical vibration analysis and condition monitoring exercises
  • Case studies drawn from real oil & gas and petrochemical operating environments
  • Guided application of API 610 / API 682 practices to maintenance decision-making
  • A capstone workshop building a facility-specific reliability improvement plan

What are the Goals?

By the end of this training course, participants will be able to:

  • Identify common failure modes in pumps, compressors, and turbines
  • Interpret vibration data and alarm thresholds to prioritize maintenance actions
  • Apply condition monitoring and vibration analysis techniques to detect early equipment degradation
  • Apply structured root-cause thinking to recurring rotating equipment failures
  • Select appropriate maintenance strategies (preventive, predictive, or reliability-centered) for different equipment classes
  • Draft a reliability improvement plan aligned with API 610 / API 682 practices

How will this course be presented?

This course is highly interactive and focused on real-world application, including:

The course is delivered through a mix of instructor-led technical sessions grounded in engineering practice, supported by real-world case studies that let participants apply concepts to actual equipment failure scenarios rather than abstract theory. Structured group workshops give participants hands-on practice interpreting vibration data and building maintenance strategy matrices, while open discussion segments throughout the week allow participants to compare notes on the reliability challenges specific to their own facilities and industries.

Who is this training course for?

This course is designed for technical professionals directly responsible for the performance and reliability of rotating assets.

  • Reliability Engineers
  • Maintenance Engineers and Supervisors
  • Rotating Equipment Specialists and Technicians
  • Asset Integrity Engineers
  • Maintenance Planners
  • Plant and Operations Engineers seeking deeper equipment reliability knowledge

Duration: 5 Days

Course Content

Day 1: Foundations of Rotating Equipment & Failure Modes
  • Overview of pump, compressor, and turbine types used across oil & gas and petrochemical facilities
  • Core reliability concepts: MTBF, MTTR, and failure rate behavior
  • Common failure modes across rotating equipment classes
  • Introduction to API 610 (centrifugal pumps) and API 682 (mechanical seals) practices
  • Case study: reconstructing a real-world pump failure timeline
  • Group discussion: identifying reliability gaps across participants’ own facilities
  • Principles of vibration analysis and signal interpretation
  • Sensor types and condition monitoring system architecture
  • Establishing baseline readings and alarm thresholds
  • Recognizing common vibration signatures, imbalance, misalignment, bearing defects
  • Hands-on exercise: interpreting sample vibration spectra
  • Integrating condition monitoring data into maintenance decision-making
  • Comparing preventive, predictive, and reactive maintenance approaches
  • Building a maintenance strategy matrix by equipment criticality
  • Lubrication management and its role in extending equipment life
  • Mechanical seal selection and monitoring per API 682
  • Case study: cost-benefit analysis of predictive maintenance adoption
  • Structured root cause analysis methodology for rotating equipment
  • Common contributing factors: design, operation, maintenance, environment
  • Documenting and communicating failure investigation findings
  • Group exercise: root cause investigation of a simulated failure scenario
  • Linking failure trends to broader reliability improvement programs
  • Structuring a rotating equipment reliability program
  • Setting KPIs and tracking reliability performance over time
  • Aligning reliability initiatives with turnaround and shutdown planning
  • Change management considerations for rolling out a reliability program
  • Action-planning workshop: participants draft a reliability roadmap for their own facility
  • Course wrap-up, Q&A, and certificate presentation

Real Feedback From Our Clients

Marshal training trainers are extremely helpful and knowledgeable. They led us through the course objectives and made sure we had a full understanding. They always keep the course interesting the entire way through and are always a joy to learn from. Thank you also, Karen, for assisting and arranging all our training requirements.

- Shekinah Pama

We have been using the MFSTC services for the last few years and believe they are one of the best supplier in the market. They have a professional team that provides you effective solution for your business needs in a prompt manner.

Their trainers are well qualified and carry out engaging and practical based trainings which is required to meet the industry standards.

We highly recommend recommending other customers to use their services.

- Hammad Amin

We’ve been working with Marshal Training since 2018 and have always been impressed by their professionalism and training quality. Their programs—like Confined Space, First Aid, Fire Fighting, and H2S—have greatly improved safety and compliance across our teams. The trainers are knowledgeable and communicate effectively with our diverse workforce. A special thanks to Ms. Karen Angeles for her continued support, responsiveness, and smooth coordination. We truly value this partnership.

- Renny Thomas

I recently completed the online scaffolding training with Marshal, and I was thoroughly impressed. The course was clear, professional, and straight to the point, covering all the essential topics without any unnecessary fluff. Marshal’s team demonstrated a high level of expertise and professionalism throughout. I would definitely recommend this training to anyone looking to strengthen their
knowledge and skills in scaffolding safety and best practices.

- Christo Du Toit

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